We built a 4-component AI operations workflow over 10 weeks. (1) Intelligent Procurement Engine: automating the procurement workflow from requisition to PO.
The engine: classifying purchase requisitions by type and complexity (routine — standard items with pre-negotiated contracts, standard — items requiring quotation comparison, complex — new vendors, high-value, or custom specifications), applying appropriate approval routing (routine items: automated approval with notification to budget owner — reducing 5-level approval to 1-level verification; standard items: compressed 3-level approval with AI-prepared comparison; complex items: full gyeolje chain with AI-prepared analysis at each level), extracting and comparing vendor quotations automatically (processing Korean, English, and mixed-language quotation documents, extracting prices per unit, MOQ, delivery lead time, payment terms, quality certifications, and warranty terms into standardised comparison matrices), generating PO documents with all required fields (Korean tax invoice requirements, incoterms, quality specifications, delivery schedule), and tracking PO execution (delivery confirmation matching against PO terms, invoice matching for payment processing). Procurement cycle time for routine items: reduced from 12.8 days to 1.5 days (automated approval).
For standard items: reduced to 4.2 days (compressed approval with AI-prepared comparison). For complex items: reduced to 8.5 days (full chain but faster preparation and review). (2) Quality Documentation Engine: automating quality record creation and management. The engine: processing inspection data from quality measurement systems (CMM — coordinate measuring machines, vision inspection systems, electrical test equipment — via equipment APIs and data exports), generating quality records automatically (populating inspection reports with measurements, acceptance/rejection decisions per specification limits, and statistical analysis — Cp, Cpk, X-bar-R charts), creating bilingual documentation (Korean internal records and English customer/audit records generated simultaneously from the same data), identifying quality trends (SPC monitoring — detecting process shifts, trends, and out-of-control conditions before they produce defective product), and linking quality events to corrective action workflows (nonconformances automatically trigger investigation and CAPA workflows).
Quality documentation time: reduced by 65% — quality engineers spend 15% of time on documentation (from 40%), freeing time for actual quality improvement work. (3) Customer Complaint Response Engine: automating the investigation and response workflow for customer quality complaints. The engine: receiving complaint notifications from customer portals and email, linking complaints to production records (tracing the complaint batch to specific production dates, machines, operators, raw material lots, and inspection results), generating preliminary investigation reports (root cause hypothesis based on production data analysis — if similar defects were detected in internal inspection, the root cause analysis is pre-populated), creating 8D format response reports (the standard automotive/electronics complaint response format — D1 through D8 with appropriate detail at each step), and tracking corrective action implementation and effectiveness verification. Complaint response time: reduced from 7.2 days to 3.8 days — consistently within the 5-day contractual deadline.
(4) Workflow Orchestration Engine: managing approvals and routing across the organisation. The engine: implementing intelligent gyeolje routing (appropriate approval levels based on transaction type, value, risk, and precedent — not a one-size-fits-all chain), providing mobile approval capability (executives review AI-prepared summaries and approve via mobile — reducing the approval queue bottleneck), generating management dashboards (procurement pipeline, quality metrics, complaint status, approval queue statistics), and producing regulatory and audit documentation (tax compliance reports, ISO audit preparation packages, customer audit readiness documentation).